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Automatic Lubricant Aerosol Filling Line – Integrated Liquid Filling, Valve Placing, Crimping & Propellant Filling for Penetrating Oil, Anti-Rust Spray, Silicone Lubricant Spray and Other Industrial Maintenance Aerosols.
Designed for continuous automatic production, the line combines the main aerosol filling processes into one system and can be configured according to the customer's can size, valve, filling volume, lubricant formulation and propellant.
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KEY SPECIFICATIONS
● Functions: Liquid Filling, Valve Placing, Crimping, Propellant Filling
● Production Capacity: 2,400–3,600 cans/hour
● Applicable Can Size: Ø35–70 mm × H80–300 mm
● Aerosol Valve: 1 inch (25.4 mm), customizable
● Compatible Propellants: LPG, DME, N₂, CO₂
● Operation: Fully Automatic
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SUITABLE PRODUCTS
● Penetrating Oil Aerosol
● Anti-Rust Spray
● Multi-Purpose Lubricant Spray
● Silicone Lubricant Spray
● Automotive Maintenance Aerosol
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OPTIONAL LINE CONFIGURATION
Leak testing, checkweighing, actuator and cap pressing, coding, extension straw application and end-of-line packing equipment can be integrated according to the required production process.
The Lubricant Aerosol Filling Line is designed for the automatic production of industrial and automotive maintenance aerosols, including penetrating oil, anti-rust spray, multi-purpose lubricant spray and silicone lubricant spray.
The line integrates liquid filling, aerosol valve placing, valve crimping, propellant filling and automatic can conveying into a continuous production process, helping manufacturers improve production efficiency and reduce manual handling.
With a production capacity of approximately 2,400–3,600 cans per hour, the standard line is suitable for aerosol cans with diameters of 35–70 mm and heights of 80–300 mm.
The final machine configuration can be customized according to the lubricant formulation, filling volume, aerosol can, valve, propellant and required production process.
Not sure which production capacity is right for your project? Compare our semi-automatic, standard automatic and high-speed lubricant aerosol filling solutions before selecting a line.
The standard Lubricant Aerosol Filling Line is configured for automatic commercial production with an output of approximately 2,400–3,600 cans per hour, depending on filling volume and actual production conditions.
| Production Capacity | 2,400–3,600 cans/hour |
| Applicable Can Diameter | 35–70 mm |
| Applicable Can Height | 80–300 mm |
| Applicable Aerosol Valve | 1 inch (25.4 mm), customizable |
| Compatible Propellants | LPG, DME, N₂, CO₂ |
| Voltage | 3 Phase 380V, 50/60Hz |
| Power | 5.5 kW |
| Main Material | Stainless Steel |
| Pneumatic Components | AIRTAC / SMC |
| Warranty | 12 Months |
The Lubricant Aerosol Filling Line integrates the main aerosol production processes into a continuous automatic system, reducing manual handling and improving production consistency.
Empty aerosol cans are transferred onto the production line and guided automatically into the liquid filling section.
The lubricant formulation is accurately filled into each aerosol can. The liquid filling setup is configured according to the product formulation, filling volume and actual production requirements.
Aerosol valves are transferred and positioned onto the filled cans before the crimping process.
The aerosol valve is securely crimped onto the can to create a reliable seal before propellant filling.
The sealed aerosol cans are filled with the selected propellant. Configurations are available for LPG, DME, N₂ and CO₂ according to the actual product requirements.
Leak testing, checkweighing, actuator pressing, cap pressing, coding and packing equipment can be added according to the required automation level.
• Fully Automatic Production: Integrates liquid filling, valve handling, crimping and propellant filling into a continuous production line.
• Commercial Production Capacity: Approximately 2,400–3,600 cans per hour, depending on filling volume and actual production conditions.
• Flexible Can Compatibility: Suitable for aerosol cans with diameters of 35–70 mm and heights of 80–300 mm.
• Standard 1-Inch Aerosol Valve: Suitable for 1 inch (25.4 mm) aerosol valves, with customized valve configurations available.
• Multiple Propellant Options: LPG, DME, N₂ and CO₂ filling configurations are available according to the product requirements.
• Stainless Steel Construction: Designed for industrial aerosol production environments and long-term production use.
• Reliable Pneumatic Components: Major pneumatic components use AIRTAC / SMC.
• Configurable Downstream Automation: Testing, weighing, coding, actuator/cap pressing and packing equipment can be integrated according to the project.
• Project-Based Customization: The final machine configuration is selected according to the lubricant formulation, aerosol can, valve, propellant and filling requirements.
The Lubricant Aerosol Filling Line can be configured for a wide range of industrial, automotive and maintenance aerosol products.
• Penetrating Oil Aerosol
• Multi-Purpose Lubricant Spray
• Anti-Rust Spray
• Corrosion Protection Aerosol
• Silicone Lubricant Spray
• Automotive Maintenance Spray
• Chain Lubricant Aerosol
• Industrial Maintenance Aerosol
The lubricant aerosol filling line can be configured for different aerosol propellants according to the product formulation, aerosol valve and packaging requirements.
Suitable for conventional lubricant aerosol production using liquefied propellants such as LPG and DME. The gas filling configuration is selected according to the required filling volume, aerosol valve and actual production conditions.
Compressed gas filling configurations are also available for products using nitrogen or carbon dioxide. Gas supply conditions and filling parameters should be confirmed according to the actual product requirements.
According to the required automation level, quality-control process and packaging format, the lubricant aerosol filling line can be integrated with additional downstream equipment.
• Water Bath Leakage Tester: Used for downstream aerosol can leakage inspection.
• Online Checkweigher: Used to verify finished aerosol can weight during continuous production.
• Automatic Actuator Pressing: Automatically installs aerosol spray actuators after filling.
• Automatic Cap Pressing: Automatically installs protective aerosol overcaps.
• Inkjet Coding: Suitable for batch number, production date and other coding requirements.
• Extension Straw / Red Tube Equipment: Available for lubricant aerosols requiring an external extension straw for targeted spraying.
• Conveyor & Packing Equipment: Additional conveying and end-of-line packing equipment can be configured according to the factory layout.
AILE has supplied lubricant aerosol filling equipment for projects in Turkey, Mexico, Argentina and other international markets.
Before production, our engineering team can evaluate the customer's aerosol can, valve, filling volume, lubricant formulation, propellant and target production capacity to determine the appropriate machine configuration.
Product sample testing and factory acceptance testing can also be arranged according to the actual project requirements before shipment.
The standard production capacity is approximately 2,400–3,600 cans per hour, depending on the filling volume and actual production conditions.
The standard line is suitable for aerosol cans with diameters from 35–70 mm and heights from 80–300 mm. Special sizes can be customized according to the project.
The standard configuration is suitable for 1 inch (25.4 mm) aerosol valves. Other valve specifications can be evaluated according to the customer's packaging requirements.
The line can be configured for LPG, DME, N₂ and CO₂. The final gas filling configuration depends on the propellant, filling requirements and aerosol valve.
Yes. The liquid filling configuration can be adjusted according to different lubricant aerosol products. The final setup should be confirmed based on the formulation, viscosity and required filling volume.
Yes. Leak testing, checkweighing, actuator and cap pressing, coding, extension straw application and packing equipment can be configured according to the required production process.
Please provide your product type, liquid filling volume, aerosol can diameter and height, valve specification, propellant type and required production capacity.
