Upgrade: Next-Gen Aerosol Filling Line Unveiled

In the fast-paced aerosol and chemical packaging industry, production efficiency is no longer just about speed—it is about stability, low energy consumption, and smart maintenance. To meet global manufacturing standards, we have completely upgraded our flagship Aerosol Filling Line.

Moving beyond minor tweaks, we have implemented a structural revolution. From automated bottle unscrambling to precision pneumatic optimization, every change resolves real-world production pain points. Explore our 5 major technology upgrades below.

1. Bottle Unscrambler: Mechanical Ball-Driven Automatic Pushing

Traditional pneumatic systems consume excessive compressed air. Our next-generation Aerosol Filling Machine features a proprietary Ball-Driven Automatic Pushing Structure.

• Energy Efficiency: By switching to a mechanical ball-driven system, we drastically reduce expensive compressed air consumption by up to 20%.
• High Performance: Smoother bottle handling minimizes the risk of tipping, scratching, or denting of tinplate and aluminum cans.
• Industrial Durability: Equipped with premium ABB pneumatic components for reliable 24/7 heavy-duty operation.

2. Frame Redesign: High-Ventilation Safety Mesh Structure

We have replaced fully enclosed glass doors with a High-Ventilation Protective Mesh Structure to optimize the operating environment.

• Advanced Thermal Management: Natural airflow prevents overheating of internal pneumatic and heating components, extending the machine's lifespan.
• Maintenance Revolution: With externally mounted cylinders, your team can perform checks without dismantling the frame, reducing downtime from hours to mere minutes.

3. Visual Precision: Automated Gas Valve & Side Seam Alignment

In the high-stakes butane gas cartridge filling industry, precision is the hallmark of quality. Our system integrates a state-of-the-art High-Speed Optical Sensor (Electric Eye) System.

• Advanced Optical Detection: High-precision electric eyes automatically detect the canister's side seam and rotate the valve until the notch is perfectly aligned.
• Premium OEM/ODM Customization: Designed to meet strict aesthetic requirements for premium brands, ensuring the notch always aligns with branding marks.
• Enhanced Operational Safety: Automatic alignment ensures the internal L-shaped dip tube always points upward. This prevents dangerous "flaring" and ensures 100% end-user safety.
• Standardized Consistency: Our automated alignment technology ensures every batch is produced with exact parameters.

4. Safety First: Integrated Gas Exhaust & Pressure Relief

Handling flammable propellants like LPG or butane requires the highest safety standards. We have integrated an Optimized Exhaust Structure directly into the machine frame.

• Hazard Prevention: Actively channels excess gas away from the operation zone to prevent dangerous gas accumulation.
• Compliance: Ensures your facility meets explosion-proof and VOC emission regulations.

5. Flexibility: Independent Height Adjustment for Multi-Format Filling

Maximizing SMED (Single-Minute Exchange of Die), we introduced an Independent Height Adjustment Mechanism.

• Rapid Changeover: Switch between different aerosol can sizes (e.g., 200ml to 750ml) without adjusting the star wheel, increasing total output.